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Screening & Flotation Solutions
Process Equipment Solutions
Solid/Liquid Seperation Solutions
Rubber Wear Solutions
Wear Resistant Linings
Conveyor Belt Fastening Solutions
 


The lacing bed is used as the work station from where the clips are installed and skiving is done
 

The belt clamp is used to safely pull the two ends of the conveyor together
 

Clips are used to connect the conveyor belt ends.

Mato Belt Fastening Systems Improve Safety And Reduce Downtime

A broken conveyor belt not only leads to expensive downtime but is also a safety hazard. The simplest solution to the problem is the use of a high quality belt fastening system such as those produced by Mato Products.

In operation in South Africa since the early 1980s, Mato is a major player in the heavy duty belt fastening market. With the Mato system, a conveyor belt can be joined or repaired within 30 minutes. This is a significant saving in downtime when compared to hot or cold splicing which can be a full day operation.

TUV-accredited and ISO 9000:2000 company, Mato Products, is a subsidiary of the Multotec Group and is the only local manufacturer of mechanical belt fastening systems. Used extensively around the world, the system is the preferred choice in most southern African mining and materials handling operations such as the various SASOL coal mines and other large collieries.

A significant number of accessories have been developed to supplement the belt fastening system. These include a novel belt cleaning system and more recently, the popular plate fasteners. Research and development led to the manufacture of the belt skiver in South Africa, an important component in the fastening of nitrle covered PVC and rubber conveyor belts. The belt skiver is now exported to a number of countries. A wavemaster system is available to counteract the wave effect when the Mato clips are used on rubber conveyors.

The complete Mato belt fastening system combines a lacer, cutter, skiver, lacing pins, wavemaster and clips to produce a cost effective, durable alternative to hot and cold splicing.

The strength of the Mato clip joint is in its engineering design whereby a minimum pressure of 3 ton is exerted by the lacer on the clip and staple as it is inserted in the conveyor. This pressure causes an interference fit, which prevents the clip from dislodging from the conveyor should the staple wear through.

Splices are held together with either stainless steel or high wear resistant armour wrapped lacing pins.

Four fastener sizes cover the majority of belt requirements in the mining industry and all the fasteners have a low profile for better scraper interaction, and less wear and reduced noise on pulleys and idlers.

Two specific types of belt lacing systems are produced by Mato Products in South Africa. These are the U30 Series for conveyors with a tensile strength greater than 1200 kN and the S30 Series for conveyors with a tensile strength less than 1200 kN.

The U and S fasteners are produced in 200 mm long strips and packed for standard belt widths of 1050, 1200, 1350 and 1500 mm. The H System is produced in 1050, 1200, 1350 and 1500 mm strips.

The U38 and the H Systems are imported from Germany and packed for standard belt widths of 1050, 1200, 1350 and 1500 mm.

Ultimate System
The U30 Ultimate System Series has stainless steel plate and spring steel staple material, resulting in the strongest possible connection of the splice and longest service life. These attributes make it suitable for applications where high strength belts with more than 1200 kN are required from both a safety and reliability perspective.

Standard System
The S30 and S30+ Standard System offers stainless steel plate material and special steel staple material. The S30 is recommended for medium strength belts of up to 1200 kN/m in coal mining applications, quarries, cement and steel plants, and general industry.

Hammer System
The Hammer System was developed for areas where the lacer system is not suitable. The cold forging process increases the plate and loop thickness ensuring higher wear resistance. The staples are protected by a forged recess in the plate thereby improving the durability of the Hammer System.

Mato also supplies the only certified imported belt clamp as well as plate fasteners, rip repair kits, belt cutters and belt cleaners.

 
   

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