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Multotec Promotes Sustainability Through Life-Long Partnerships

Multotec’s screen panel manufacturing facility in Spartan.

Multotec believes in a philosophy of life-time service partnership with its customers, resulting in unparalleled value adds which have far-reaching repercussions.

Thomas Holtz, CEO of the Multotec Group, points out that an in-depth understanding of customers’ specific requirements must of necessity lead to an extensive knowledge of their operations, and the challenges of specifying and maintaining the appropriate plant and equipment. “Productivity, downtime, plant and equipment lifecycles all impact on costs and hence on sustainability. At Multotec, we aim to provide long term solutions which involve not just a model that consists of supply, install and commission, but maintenance as well.”

Multotec manufactures and supplies a comprehensive range of products and services to the mining and minerals beneficiation industries, and one of the advantages of being a multi-product rather than single-product supplier is that the Group has the economies of scale which can handle maintenance on more than just one type of equipment extremely cost effectively. The company supplies a range of consumables within the minerals processing sector including screen cloth, rubber mill liners and replaceable rubber liners for cyclones.


Personnel at Multotec reviewing data received from the Hawkeye system.

“In addition to understanding processes within minerals processing plants, which enables us to optimise product performance, we add considerable further value through our Multotec Hawkeye system,” adds Derrick Alston, managing director of Multotec Manufacturing. Hawkeye promotes optimum condition monitoring, providing accurate reporting on product lifecycles and replacement rates so that personnel can predict service intervals, thus also optimising inventories of consumables. “Hawkeye is an internet based system which covers the range of consumables on a plant, including the provision of the correct parts description, and where necessary, even the numbers for re-ordering,” Alston continues.

Condition monitoring plays an important role in improving plant efficiencies. It also ensures maximum availability and reliability through the life cycle of the technology investment. “In simplistic terms,” says Holtz, “consumable equipment and components must be replaced, and these replacement cycles can be optimised. This is where Hawkeye comes into its own as a data management tool that can assist in planning these activities in advance. This is particularly the case when entire baskets of items – such as screen, panels and side liners – are to be replaced at different replacement cycles. Hawkeye achieves this with maximum plant efficiency and wear life in mind.”

Hawkeye’s effectiveness is amply complemented by Multotec’s own professionals who have extensive metallurgical and practical plant experience which bring a depth of understanding to the customers’ plant needs.

“This knowledge enables us to optimise product performance,” continues Holtz. “Being involved in the full scale of operations from supply to maintenance enables us to provide invaluable support and advice to plant staff that are often under huge pressure to maintain plant equipment with limited resources and often without all the necessary skills. This can result in equipment not achieving optimum life spans. Our intimate understanding of the equipment allows us to obtain maximum efficiencies from consumable parts which adds value to clients, boosting operational performance and reducing capex needs. Our partnerships with customers guarantee this service over the full lifetime of any piece of equipment.”

“We also have a superior perspective of the minerals processing requirements within the various minerals sectors that is renowned throughout the industry,” Alston points out. “Furthermore, we can provide not only this applications knowledge and our comprehensive basket of products, but a strategically constructed branch network, specifically designed to provide local support to our customers with minimum delay.”

“It has been a tenet of our operating methodology to be physically close to our customers,” Holtz continues. “Our ability to respond quickly to customer needs has been instrumental in strengthening relationships of trust. We are also known and respected for our integrity and ethics, and have a reputation for standing by our products. As a result, the industry has faith in our ability to supply the most appropriate product for any particular application.”

“We focus on getting it right first time,” Alston adds. “Customers enjoy peace of mind because they know we are committed to ensuring performance and reliability. We will not shy away from challenges or teething problems but will do whatever it takes to ensure that we achieve our objectives. We have highly skilled and qualified engineers, all considered experts in their specific fields and we concentrate on implementing solutions not just selling products. It’s not just about having the most appropriate skills, but the culture that creates the environment for them to function optimally. Our people have the right attitude and a consciousness of accountability which ensures that they will persevere until customers’ needs are fulfilled.”

A black-empowered company since 2006, Multotec is committed not only to South Africa and the upliftment of the wider socio-economic environment of the many communities and regions where it operates, but is also looking beyond the country’s borders.

“We will be expanding further into African markets with all our products,” says Holtz. “We already have significant exposure on mill liners and screens and will be extending our footprint internationally. We are also expanding the reach of our service infrastructure through field service maintenance in line with our philosophy of lifetime service partnership with all our customers.”
 

 
   

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