Screen Panels
With a complete range of modular screen panels for mineral processing, Multotec ensures your screen deck is optimised to achieve your required cut size efficiently, reliably and over an extended service life.
Our compression- and injection-moulded rubber, polyurethane, wedge wire, ceramic, steel and trommel screens are used in plants across the world processing a range of minerals, from coal and phosphates to heavy minerals, base metals and rare earth.
Multotec mining screen panels are used in sorting, classifying, dewatering, scalping, and desliming applications, across all mineral processing applications: Coal, Iron Ore, Copper, Platinum, Diamonds, Manganese, Zinc, etc
Your local Multotec branch supports your operation with stockholdings of screen panels.
- Minimise pegging and blinding
- Assemble a completely customised screen bed from different modular panel types to optimise your screening efficiency
- Designed for improved wear life in tough operating conditions
- Available in standard (305 x 305 mm and 305 x 610 mm) and customised sizes to match your application
- Range of aperture sizes and panel thicknesses
- Quick and simple installation and removal
- Available with a wide range of screen fastening systems and accessories
Multotec’s engineers will work with you to select the best screen panels for your plant to ensure optimum feed envelopes to your downstream processes.
50 years' of global screening media experience in your screen panels.Contact Multotec
Our range of Screen Panels:
Flame resistant rubber screen panel
Our flame-resistant rubber screen panels offer fire safety, self-extinguishing, optimal screening, and durability.
Polyurethane Screens
Multotec manufactures a complete range of high tensile polyurethane panels and TeePee panels for your screening plant.
Rubber Screens
Rubber screens absorb impact, reduce pegging and blinding and improve wear life in coarse and heavy-duty applications.
Wedge Wire Screens
Wedge wire screens for filtration, solid/liquid separation, classification, dewatering and concentration in mineral processing applications.
Polywedge Screen Panels
Injection moulded polywedge screens combine the excellent wear of polyurethane with the high open areas of wedge wire.
Polypunch Screen Panels
For use on multislope screens, Polypunch panels consist of a laser-cut perforated plate surface with polyurethane borders.
Fastening Systems and Accessories
All the fastening systems and accessories you need to install, service and customise your screen panels.
Ceradox High Impact Panels
The Ceradox panel incorporates both Hardox and alumina tiles, boasting more than double the wear life of rubber panels.
Why use Multotec screen panels?
- Our panel offerings include solid feed-end panels, slope change panels, slotted aperture panels for high velocity zones, and square aperture panels for low velocity zones
- The deck map allows us to specify, for instance a set of panels comprising of highly impact –resistant material at the feed end of the screen.
- Designed for improved wear life in tough operating conditions
- Available in standard (305 x 305 mm and 305 x 610 mm) and customised sizes to match your application
- Range of aperture sizes and panel thicknesses
- Quick and simple installation and removal
- Available with a wide range of screen fastening systems and accessories
6 Top features of Multotec screen panels
- Our range of screen openings offer the ability to customise your screen deck(s) to accommodate particular production specifications or operational needs.
- The goal in implementing a blended solution is to find the optimal combination of open area and durability.
- Superior wear resistance
- Maximize product quality and profits by increasing efficiency of classification while minimizing downtime and maintenance costs.
- Easy changeover to maximise wear life and provide a more economical solution
- So that meantime between failures (MBTF) can be extended and scheduled maintenance can be conducted as infrequently as possible
World's leading screen panels: high performance, durable & low cost
Performance
- Specifically designed for all mining and hard rock industries
- Custom designed apertures round, square and slotted in variety of sizes
- High screening efficiency – up to 30 % more throughput
- Long service life – up to 5 times more wear life
- High profitability high product quality, shorter downtimes, less maintenance cost
Durability
- Suitable for tough abrasive applications
- Durable in impact and wear applications, rubber scalping screens can out last metal screen
- Hardox® and Ceramics embedded in rubber capable of handling impact of 600mm top size
- High impact slotted skid bar panels known as Multotec Ratel panels, are used to reduce channelling and ensure accurate cut size and provide maximum wear life
Cost
- Easy to fit
- Reduces down time and cost / ton of materials handling
Increase process efficiency with customised screening solutions
The screen panel is the most critical part of your screening application as it determines the grade of material you will receive from the process. For this reason it is essential that the appropriate panels or panel combinations are fitted to ensure maximum efficiency for downstream processes.
Committed to optimising your screening plant performance to help you process minerals more efficiently and at a lower overall cost, Multotec’s screening media specialists will ensure you are using the best panels for your process.
The modular design of our panels, together with our innovative fastening systems and rails, means completely customised screen decks can be built using a variety of screen panels, where different areas of the deck are subjected to different wear and impact forces. The smart design of the panels also means they can be quickly and easily replaced at the end of their service life.
Multotec: Your end-to-end screening partner
The cornerstones of success for Multotec are unequivocal and uncompromising customer service, customised solutions, product excellence in design and engineering, and a team of highly skilled and experienced employees who are able to devise bespoke screen panel solutions that ultimately result in superior throughput of product.
Multotec is active in mining operations in 100 countries across the world, with a global branch network that offers leading screening knowledge and expertise backed by one of the world’s largest range of screen panels for minerals processing.
Revolutionising screen panels to reduce your downtime and costs
Multotec’s experience and knowledge of the requirements and challenges faced by miners across the world has led to us designing panels that are easier to install and change-out at the end of their service life. With our interlocking system whereby only worn panels need to be replaced, and not the entire screen panel, we help customer reduce any maintenance downtime, saving you time and money.
Monitor screen panel wear with Hawkeye™
With the Hawkeye™ condition monitoring system monitoring the wear rates of your screen panel, you gain greater intelligence into the performance and condition of your screening media in real time. With increased plant knowledge, planned and preventative maintenance requirements are optimised.
Read more about how we’re reducing client downtime with Hawkeye™ here.
Committed to continuous improvement of our range of Screening Media products:
Multotec will partner with you over the lifetime of your plant, constantly seeking to optimise process efficiency to make sure you achieve your mineral processing goals at the lowest cost per ton. Our team of leading metallurgists and engineers will help improve your profitability by continuously working towards leaner, more efficient beneficiation processes geared towards enhancing product speed to market and increasing product consistency and reliability while reducing waste.
Read about our latest improvements and innovations in screening media:
Interested in our other Screening Media products?
Need a quote on Screen Panels?Send us your requirements
Multotec Screen Panels in the news
- Multotec’s new R100m screening media factory is expected to significantly boost efficiency and production capacity
- Global growth for proven Multotec trommel screens
- What is an interstage screen?
- Correct screen media selection is key to lowering TCO
- Screen media gets R&D focus
- Success for new Ceradox high impact screen panel